Raytech Casting Joints
Raytech Casting Joints
Raytech casting joints provide gel-filled solutions for insulating and protecting low-voltage cable connections.
Engineering Supplies stocks straight, branch and multi-direction joint systems for electrical, industrial, mining, utility and infrastructure applications.
Raytech’s Magic Joint technology uses two-piece enclosures filled with fast-cross-linking insulating gel. In addition, Raytech specifies its Magic Joint range for 0.6/1kV extruded cables, with IP68 protection and re-entry after installation.
Raytech Cable Joint Range
Our range includes:
Raytech Magic Joint – Straight for in-line cable connections
Raytech Magic Joint Y for through-and-branch connections
Magic Joint Plus L for multi-core in-line connections
Magic Joint Plus Y for Y-branch configurations
Magic Joint Plus T for T-shaped branch connections
Magic Fire Joint for applications requiring the dedicated fire-performance version
Raytech Magic Box for general gel-filled electrical connections
Engineering Supplies currently lists all seven products within this category.
Gel-Filled Electrical Cable Joints
Raytech Magic Joint systems use Magic Gel to surround and insulate the electrical connection.
Unlike hard-setting resin, the gel remains soft after cross-linking. Therefore, installers can access the connection again for inspection or maintenance.
Furthermore, Raytech specifies Magic Joint for installation in pits, ducts, directly underground and underwater. The current manufacturer data also lists a gel cross-linking time of approximately 10 minutes at 23°C.
Choosing the Correct Cable Joint
Select the joint according to:
Number of cable cores
Conductor cross-section
Copper or aluminium conductor
Cable outside diameter
Straight or branch configuration
Required enclosure size
Installation environment
For example, a straight in-line connection requires a different enclosure from a Y or T branch. Likewise, conductor size alone may not determine the correct joint because the finished cable outside diameter must also fit the enclosure.
Therefore, always check the individual product specifications before ordering.
Underground & Submerged Cable Joints
Many Raytech joint systems suit demanding outdoor and underground installations.
Typical applications include:
Cable pits
Underground cable connections
Electrical infrastructure
Utilities
Mining installations
Industrial plants
Outdoor electrical systems
Submerged connections
In particular, Raytech specifies the standard Magic Joint system with IP68 protection, a 90°C operating temperature and installation temperatures from -15°C to +55°C.
Raytech Electrical Jointing Products
For other connection technologies, browse our main Raytech Electrical Products range.
Alternatively, see our Raytech Fillers category for Magic Gel, Magic Power Gel, Wonder Gel and other insulating compounds.
For current manufacturer information on the casting-joint system, visit the Raytech Magic Joint product range.
Buy Raytech Casting Joints in Australia
Engineering Supplies stocks Raytech casting joints at our Perth warehouse for electrical contractors, mining companies, utilities and infrastructure customers throughout Australia.
Browse the products above or contact Engineering Supplies on (08) 9258 8444 or email sales@engsup.com.au for help selecting the correct joint for your cable size and configuration.
Showing all 7 resultsSorted by popularity
- Raytech Casting Joints
Raytech Magic Joint – Straight Cable Joint
Raytech Magic Joint is an IP68 straight cable joint system for 0.6/1kV extruded cables.
The kit uses a tough two-piece enclosure filled with fast-setting Raytech Magic Gel, creating a sealed yet re-enterable joint for underground, pit, duct and submerged installations.
Available for copper cables up to 1000mm² single core and selected aluminium cable applications.
Voltage: 0.6/1kV
Protection: IP68
P/N: MAGICJS - Raytech Casting Joints
Magic Fire Joint
Indeed, this system is Raytech’s fire-performance gel-filled cable joint, covering 1-core cable from 1.5mm² to 50mm² and 2, 3 and 4-core cable from 1.5mm² to 10mm².
- Cable joints in fire-risk areas where a fire-performance rated system is specified
- Underground cable connections, pits and ducts
- Utility, mining and industrial electrical infrastructure
Available in two sizes; P/N: MAGICFIR.
- Raytech Casting Joints
Magic Joint Plus T
Indeed, this system provides a T-shaped branch connection, with a 2-core through range from 6mm² to 35mm² and a 1.5mm² to 10mm² branch.
- T-shaped branch connections where a cable splits in three directions
- Underground cable connections, pits and ducts
- Utility, mining and industrial electrical infrastructure
Available in one size; P/N: MAGICJPT.
- Raytech Casting Joints
Magic Joint Plus Y
Indeed, this system provides a Y-branch connection, with a through range from 1.5mm² to 16mm² and a 1.5mm² to 4mm² branch.
- Y-branch connections where a cable splits in two directions
- Underground cable connections, pits and ducts
- Utility, mining and industrial electrical infrastructure
Available in two sizes; P/N: MAGICJPY.
- Raytech Casting Joints
Magic Joint Plus L
Indeed, this system provides a multi-core in-line connection, with matching 1, 2, 3 and 4-core cable ranges from 1.5mm² up to 25mm².
- In-line connections for multi-core cable of matching size on both sides
- Underground cable connections, pits and ducts
- Utility, mining and industrial electrical infrastructure
Available in three sizes; P/N: MAGICJPL.
- Raytech Casting Joints
Raytech Magic Joint Y – Branch Cable Joint
Raytech Magic Joint Y is an IP68 Y-branch cable joint for 0.6/1kV extruded cables.
The system uses a tough two-piece enclosure filled with fast-setting Raytech Magic Gel, creating a sealed yet re-enterable branch connection for pits, ducts, direct burial and submerged installations.
Available in three stocked sizes for copper conductors, with through conductor sizes up to 400mm² and branch conductors up to 240mm².
Voltage: 0.6/1kV
Protection: IP68
P/N: MAGICJY - Raytech Casting Joints
Raytech Magic Box – IP68 Gel-Filled Connection Box
Raytech Magic Box is a complete IP68 electrical connection box kit supplied with Raytech Magic Fluid insulating gel, cable glands and closing plugs.
The gel-filled enclosure protects electrical connections from water, moisture and dust while remaining re-enterable for future inspection or maintenance.
Suitable for underground, outdoor and submerged installations, with seven box sizes available.
Protection: IP68
P/N: MAGICBOX






